Patent Spotlight: Porsche’s W18 engine, “adaptive skins”

A white futuristic electric sports car is parked at a charging station in front of a modern, angular building at night.

May 21, 2026

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Highlights:
  • Porsche is advancing combustion innovation alongside EVs, with a W18 engine concept using a compact three-bank layout for higher power density and efficiency.
  • New designs aim to extract more energy from fuel, including a true W-configuration and a six-stroke cycle that reuses waste heat.
  • Hybrid systems are being optimized for performance and emissions, particularly through faster catalytic converter heating during cold starts.
  • Overall strategy remains multi-powertrain, balancing EV growth with continued ICE and hybrid development.

Recent patent filings from Porsche show the company exploring technologies that go well beyond traditional performance upgrades, including adaptive exterior features and experimental engine designs. Research activity shows an equally strong focus on advanced materials, thermal management, digital vehicle interfaces, and experimental drivetrain concepts.

Reimagining the car exterior as an interface

One newly surfaced patent filing describes a system that could allow parts of a vehicle’s exterior design to change in real time. Using electronically controlled coatings, features such as racing stripes or exterior accents could appear, disappear, or change color depending on how the vehicle is being used.

Rally stripes in a vehicle

According to the patent, the technology could do more than alter styling. Exterior panels could also display information such as battery charge levels, vehicle status alerts, or selected drive modes directly on the bodywork. In one example described in the filing, racing stripes become visible when Sport or Sport Plus mode is activated.  

The concept is similar to technologies already used in electrochromic glass and electronic displays, but applied to the surface of a vehicle. Rather than treating body panels as purely cosmetic, the filing suggests future vehicles could use exterior surfaces as an interactive communication layer.

Porsche’s W18 engine:  Continued interest in combustion architectures

While electric and hybrid vehicles dominate the broader automotive narrative, one of Porsche’s   recent patents indicates that internal combustion engineering is still an active area of innovation. A recently issued patent, DE102024110327, outlines a W18 engine architecture and has been referenced in prior technical discussions of advanced combustion layouts, highlighting ongoing industry-wide interest in alternative engine configurations.

Internal combustion engine

The patent details a W18 internal combustion engine composed of three banks of six cylinders connected to a single crankshaft. Although Porsche has not confirmed production intent, the design emphasizes compact packaging, thermal efficiency, and high output potential. The inclusion of provisions for multiple turbochargers suggests possible application in a future high-performance halo vehicle.

Beyond its cylinder count, the filing reflects a broader engineering shift. Rather than evolving an existing engine platform, the design introduces a new combustion layout aimed at improving airflow efficiency, reducing overall engine size, and increasing power density, attributes commonly associated with low volume halo models.

Porsche has previously taken a similar approach with high performance vehicles such as the Carrera GT and the 918 Spyder. More recently, the Mission X concept, unveiled in 2023, indicates that this approach continues to span both combustion and electric performance programs.

Same architecture, more power density

Porsche continues to explore unconventional engine layouts to increase performance without enlarging the overall footprint. One concept under development revisits the W-type engine, but in a more authentic configuration than existing implementations. By arranging three cylinder banks at precise angles, the design enables significantly higher cylinder counts within a compact space while improving balance, airflow, and thermal efficiency. In principle, this approach enhances power density and stability, making it particularly suited for high-performance and specialized applications, though it introduces added mechanical complexity.

The patent describes an internal combustion engine featuring three independent cylinder banks arranged at 60-degree angles, forming a true “W” layout rather than the paired-V structures seen in conventional W12 or W16 engines. Each bank is equipped with its own cylinder head, dedicated intake routing, and side-mounted exhaust outlets. Air is supplied from above each cylinder head to optimize combustion efficiency, while the spatial configuration improves airflow management and heat dissipation. This architecture allows for scalable cylinder counts, including configurations exceeding 16 cylinders, without a proportional increase in engine size.

 Patent Figure of W-Engine

The patent, titled “Internal combustion engine with W-shaped cylinder arrangement,” was filed on April 12, 2024, and published on October 16, 2025. The patent lists Vincenzo Bevilacqua, Thomas Schaal, and Norbert Ruider as inventors.

Same fuel, more energy 

Automakers are constantly striving to push the limits of engine performance while keeping them compact and lightweight. One approach under exploration is moving from the traditional four-stroke cycle to a six-stroke cycle. By adding two extra strokes, the engine can make use of waste heat to generate additional power through processes like water injection and air expansion strokes. In theory, this design could boost fuel efficiency and lower emissions, offering clear advantages, though it also introduces greater complexity and engineering challenges.

U.S. Patent. No. 12,123,342, describes an engine operating on a unique three-revolution cycle of the crankshaft. The process first injects the fuel-air mixture into the cylinder as the piston moves down. The mixture is then compressed and ignited to produce power. Next, leftover gases are further compressed and burned for an additional power boost. Finally, the spent gases are expelled from the cylinder. This extended cycle allows the engine to extract more energy from the same amount of fuel, improving efficiency and performance.

Perspective view of a piston

The patent, titled “Method for a combustion machine with two times three strokes,” was filed on February 23, 2024, and granted on October 22, 2024. The patent lists Andre Kopp, Ovidiu Barac-Zbircea, and Nicolae Vlad Burnete as inventors. Legal representation was provided by Gerard Hespos and Michael Porco

Keeping hybrid engines healthy

Plug-in hybrid vehicles can spend much of their time running in electric mode, especially during short trips. While this reduces fuel consumption, it can also create an unintended issue for the internal combustion engine. Frequent cold starts and limited operating time prevent the engine from reaching full temperature, allowing fuel to accumulate in the engine oil. Over time, this can dilute lubrication quality, trigger oil-level warnings, and potentially increase engine wear. Porsche is exploring ways to address this problem by using the vehicle’s thermal management system to prepare the engine before driving even begins.

U.S. Patent No. 12,024,155 describes a drive system for a plug-in hybrid vehicle that preheats the engine coolant before the journey starts. The system combines an internal combustion engine, an electric motor, an electrochemical storage device, and a conditioning system equipped with an electric heating element. Before the driver begins a trip, the conditioning system activates a preconditioning function that warms the engine coolant in a time-controlled manner. By raising engine temperatures earlier, the design helps the engine reach efficient operating conditions faster, reducing fuel contamination in the engine oil and improving long-term lubrication performance.

Drive system of a plug in hybrid vehicle.

The patent, titled “Drive system of a plug-in hybrid vehicle and method for operating such a drive system,” was filed on July 21, 2021, and granted on July 2, 2024. The patent lists Martin Leimboeck and Bernhard Freiermuth as inventors. Legal representation was provided by Leydig, Voit & Mayer, Ltd.

Porsche: Patenting Activity

Porsche’s patent activity reflects a dual-track strategy of advancing electrification while sustaining performance engineering. The broader trajectory aligns with the period around 2019, when Porsche expanded its electric vehicle direction with the introduction of the Porsche Taycan, alongside continued development of battery systems, drivetrains, and combustion performance technologies as part of a multi-powertrain approach.

Porsche - Patenting Activity

The earlier part of the timeline includes a level around 2018 that aligns with Porsche’s 70-year milestone, before the broader trajectory continues with fluctuations and renewed growth in later years. The composition of filings remains relatively stable through the early and mid periods, with granted patents continuing to represent a substantial share. In the following years, pending applications become more prominent, indicating a larger proportion of newer filings still progressing through examination.

Porsche has since adjusted its electrification pace due to softer EV demand and macro pressures. Rather than a full near-term transition, the company is maintaining a flexible strategy that supports both electric and high-performance combustion platforms.

Porsche: Top Technology Areas

Over the past decade, much of the automotive industry’s innovation has centered on electric-vehicle technology (B60L, H01M, H02K, H02J), driven largely by the push to lower carbon emissions (Y02T, Y02E). Porsche has been moving along the same path, shaping its future lineup around three complementary drivetrain strategies: powerful internal combustion engines, high-performance plug-in hybrids, and fully electric powertrains that now form a core pillar of its portfolio.

Porsche - Top Technology Areas

This shift isn’t limited to what powers the cars themselves. Porsche is also rethinking how those cars are built and transported. Across its production and logistics systems, the company is working toward operations that leave virtually no environmental footprint, an ambition often described as creating a “Zero Impact Factory.”

Porsche: Top Jurisdictions

Germany remains the leading hub for Porsche’s electric-related patent activity, with the company filing the majority of its innovations there. The United States and China follow as the next most active regions for intellectual-property protection.

Porsche - Top Jurisdictions

Despite reporting growth in North American sales during the first quarter of 2025, Porsche faced sharp declines in both China and Europe. Part of this downturn came from the removal of several models that no longer met updated EU cybersecurity requirements. Broader market pressures, including stronger competition from Chinese automakers, rising trade tensions, and a global slowdown in luxury-EV demand, also played a significant role in shaping Porsche’s results.

Porsche: Top Legal Representatives

Porsche’s intellectual-property matters span several major regions, each supported by its own team of legal specialists. In the United States, representation is provided by firms such as RatnerPrestia (now with Buchanan Ingersoll & Rooney PC) and Leydig, Voit & Mayer, Ltd.. Several individual representatives were also present such as Gerald E. Hespos and Michael J. Porco 

Porsche- Top Law Firms

For filings in China, Porsche works with Peksung Intellectual Property Ltd, where attorneys Zheng Jianhui and Pan Fei are involved. NTD Patent & Trademark Agency Limited and Zhongzi Law Office also serve as separate legal representatives in China. In South Korea, Porsche’s patent interests are managed by attorneys Young-Jun Yang and Dae Woong Noh from Kim & Chang IP

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